Moisture Resistance

When moisture intrudes into a wall assembly, it can reduce the overall R-value of the building envelope. But properly installed XPS insulated sheathing provides a continuous layer of protection against inside and outside moisture.

XPS is manufactured in a proprietary process that melts plastic resins and additives into a molten material which is then extruded through a die, where it expands and cools into a uniform closed-cell rigid foam insulation board. This uniform closed-cell structure is inherently moisture resistant.

Per ASTM C 578, without the need for a facer or laminate, XPS products only absorb 0.3% water by weight. (This compares to molded, expanded polystyrene foam products, or EPS, which ranges from 2-4%, depending on the density of the product.) In addition to its closed-cell structure, XPS foam products have a natural “skin” surface which is somewhat resistant to moisture absorbency, including in below-grade applications.

For more information on the XPS benefits related to moisture absorption, visit these Technical Insights links: 

“Limitations of Short-term Testing of XPS and EPS Polystyrene Foam Insulation: An Overview of Moisture Absorption in Polystyrene Foam Insulations” (PDF)

“Moisture Absorption Mechanisms in Polystyrene Foams Are Keys to Predicting Long-term Performance: XPS and EPS Behave Differently in Moist Below-Grade Applications” (PDF)

“Simple Experiments Demonstrate How Water Moves More Freely through EPS than XPS” (PDF) 

“Making Sense of the ASTM C578 Types of Rigid, Cellular Polystyrene Insulations” (PDF) 

XPSA Featured Articles

Considerations for Specifying Rigid, Cellular Polystyrene Insulations in Various Applications (PDF)

By Rob Brooks, Tiffany Coppock, Matt Dillon, Mike Fischer; Meng Guo, Valentina Woodcraft - IIBEC Interface

Absorption d’humidité dans l’isolant de polystyrène (PDF)

John Woestman, Absorption d’humidité dans les isolants de polystyrene, FORMES, Vol. 18, N1.

Extruded Polystyrene in Protected Membrane Roof Assemblies (PDF)

By John Woestman, Director of Codes and Standards, XPSA - The Construction Specifier

Moisture Absorption in Polystyrene Insulation: Effects on In-Service Design R-Values (PDF)

By John Woestman, Director of Codes and Standards, XPSA - IIBEC Interface